Job Description
Maintenance Mechanic
Reports to: Maintenance Manager
Exempt Status: Non-Exempt
Summary: Responsible for all equipment maintenance and repairs, performed and recorded according to schedule. Communicates with other departments and managers to prioritize projects across departments to meet Company and department goals and objectives. Satellite Accumulation Area - Affected Worker
Primary Duties:
Level 1
- Ability to lift and carry up to 50+ lbs.
- Ability to operate a variety of hand and power tools
- Meet goals and objectives established by management
- Communicate with management to resolve issues that prevent meeting the goals and objectives. Communication should be well in advance of missing planned maintenance schedule
- Be effective model for teamwork, respect all employees, and portray a positive, can-do attitude
- Keep complete, accurate, and timely records
- Achieve measurable continuous improvement in productivity, quality, and waste reduction
Level 2 (Including knowledge of previous levels)
- Knowledge of how to operate a variety of hand and power tools
- Respirator certification, usage, cleaning and storage
- Ability to read, interpret and follow documents such as safety rules, operation manuals and maintenance instructions
- Ability to troubleshoot mechanical failures of equipment and replace parts or make adjustments as needed
- Ability to perform preventive maintenance on production equipment
- Ability to keep accurate timeline for equipment repairs for more precise downtime tracking
Level 3 (Including knowledge of previous levels)
- Ability to read schematics and drawings
- Demonstrate ability to use QT9 for the purpose of PM work orders and machine repair work orders
- Ability to use a multi-meter to test electrical components
- Ability to diagnose and repair simple computer to printer communication failures
- Demonstrate professional communication skills coupled with sound decision making
Level 4 (Including knowledge of previous levels)
- Diagnose and repair lower level AC failures (capacitors/fan motors) and repair electrical failures on production equipment
- Ability to perform general building maintenance
- Ability to use downtime tracking as a way to reduce/eliminate recurring failures
- Ability to work on drive systems (bearing installation, pulley alignment and belt installation) and ensure that all components are properly aligned and tensioned after installation
- Ability to do small plumbing projects
Level 5 (Including knowledge of previous levels)
- Ability to keep all equipment in building 2 running without assistance
- Diagnose and repair failures on the Glaze Coat Filling machines, and electrical failures on Glaze Coat in-line blending (Sonic) machine
- Diagnose and repair mechanical and electrical failures on All-Fill SF filling machine
- Diagnose and repair failures on Leibinger inkjet printers, and desktop printers.
- Diagnose and repair failures on both circle label and box label applicators
- Diagnose and repair hydraulic failures on putty mixers
- Diagnose and repair failures on stretch wrap machines
- Demonstrate ability to set-up/program AP data weigh in-motion check weighers
Level 6 (Including knowledge of previous levels)
- Ability to keep all equipment in building 1 running without assistance
- Diagnose and repair mechanical and electrical failures on Alloyd blister packaging machines, Norden filling machines, and Prosys filling machines
- Diagnose and repair hydraulic failures on SB putty mixers, failures on adhesive mixers, and failures stretch wrap machines.
- Ability to set-up/program Ishida check weighers on filling machines
Level 7 (Including knowledge of previous levels)
- Ability to keep all equipment in building 3 running without assistance
- Diagnose and repair mechanical and electrical failures on All-Fill SB putty filling machine, PMI automatic case packager, ESS V-30 robotic case packager, adhesive mixers, and SB putty ribbon blenders
- Programming robotic arm, via teach pendant, to be able to modify locations for more efficient and precise movements
Level 8 (Including knowledge of previous levels)
- Create purchase requisitions and receive product in IFS
- Track downtime, Continually look for ways to minimize downtime, and to look for ways to more accurately track downtime
- Scheduling machine downtime and personnel for machine PM's,and
Non-Essential Duties:
- Assist in improving operators skills and training for the purposes of improved machine operation and maintenance
- Maintain clean and safe work space
- Perform miscellaneous duties as requested by supervisor
Experience:
- Associate's degree (AA) or equivalent from two-year college or technical school preferred
- Minimum of 2 years related experience and/or training in a manufacturing or production environment (includes mechanical/machinery and/or electrical)
- Or equivalent combination of education and experience that provides the applicant with the knowledge, skills and abilities to perform the job
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